Metal Plastic Coating & Vacuum Metallising

Transform ordinary plastic surfaces with brilliant metallic finishes

Why Metal Plastic Coating is a Smart Choice?

Vacuum metallizing balances aesthetics, functionality, cost-efficiency, and sustainability, making it a forward-thinking choice for manufacturers aiming to deliver cutting-edge, eco-conscious, and visually striking products.

Increased Durability and Longevity

Enhanced Aesthetic Appeal

Corrosion Resistance

Improved Scratch and Impact Resistance

Customization for Various Applications

Tailored Coating Solutions for Every Industry

Allowing precise customization of metallic finishes, colors, textures and functional properties.

Vacuum metallizing is versatile across substrates and applications ensuring industry wide use.

Why Partner with Us for vacuum metallizing?

Partner with us for your metal plastic coating requirements to benefit from our automated process, customized solutions, and strict quality standards, ensuring durable and high-performance finishes. With fast turnaround times, eco-friendly practices, and competitive pricing, we’re your trusted choice for exceptional results.

Extensive Experience in Coating Technologies

From precision finishes to advanced protective coatings, we ensure top-tier performance tailored to your needs.

Customizable Solutions for Different Industry Needs

We create custom coating solutions designed to meet the unique demands of every industry—precision-crafted for unbeatable performance.

Our comprehensive vacuum metallizing process cover everything from high-quality decorative finishes to functional coatings,
tailored to suit diverse industry applications. We ensure precision, durability and consistency in every project,
whether it’s for automotive parts, electronics, consumer goods, or custom designs.

Aesthetic Coatings for Luxurious Finishes

Achieve sleek finishes like chrome, gold, silver, copper, or custom metallic hues with exceptional reflectivity and depth.

Eco-Friendly Coating Options

Advanced technique that uses fewer chemicals, reduces wastage and lowers water consumption, making it a sustainable manufacturing option compared to conventional methods.

Custom Coatings for Unique Applications

Limitless design possibilities with unique color options and specialized textures for your product needs

Our Proven Vacuum Metallizing Process

Our priority - strict QC practices to improve product consistency and reduce rejection. Other than client specified methods, our QC measures include:

UV-curable base coat (and tinting) application on substrate

Rapid curing under UV light to harden the layer

Vaporized metal coating in vacuum chamber

UV curable top coat to protect metallic finish

Thorough quality check and protective packing

Cutting-Edge Technology for Superior Coatings

Precision Coating Machines

Enhance your product's brilliance with our state-of-the-art UV Vacuum Metallizing Setup! Our advanced technology ensures a flawless, high-gloss metallic finish with superior adhesion, durability, and efficiency—perfect for automotive, cosmetics, electronics, and more.

Environmentally Friendly Coating Materials

Setup designed with sustainability in mind, free from harmful solvents, low VOC and non toxic UV curable coatings, our metallizing solutions help you to achieve stunning, mirror-like finishes for your products.

Quality Assurance and Testing

To ensure a premium result everytime, we keep a control on the raw materials used, production SOPs, batch quality checks and pre-dispatch inspection. Our metallized products pass through the adhesion tests and salt spray test parameters.

Other Offerings

Hot Foil
Stamping

Plastic
Injection

Pad
Printing

Hydrographic
Printing

Spray
Painting

FAQ's

What are the benefits of Vacuum Metallizing

The benefits of vacuum metallizing make it a popular choice for a wide range of applications across industries. Key advantages of vacuum metallized surfaces are the Superior Aesthetics, Lightweight and Thin Coatings, Durability and Performance, Versatility Across Substrates, Environment Friendly Coating, Cost-Effective, Customizable for Specific Needs, High Reflectivity and Scalability.

Can vacuum metallizing be applied to any type of material?

Vacuum metallizing can be applied to many types of materials, including plastics, glass, ceramics, composites, and metals, but not all metal materials are equally suited for the process.

What types of plastics do you use in the coating process?

Vacuum metallizing works best with plastics that have stable thermal properties, smooth surfaces, and good adhesion characteristics. For challenging plastics like polypropylene or polyethylene, primers are often essential. The choice depends on the application and desired performance of the final product. We can use components made of ABS, PP, PC, Nylon, Acrylic, etc.

Is the coating resistant to heat and UV exposure?

Vacuum metallizing, in itself, provides a thin metallic layer that has some resistance to heat and UV exposure, but its durability under these conditions largely depends on the substrate, coating material, and protective layers applied during the process.

Do you offer vacuum metalising services in my area?

Yes, we provide vacuum metalising services for clients across India and work with brands in automotive, electronics, and consumer product sectors. Whether you're looking for metal plastic coating on small parts or bulk production, we offer pan-India service and fast turnaround. Reach out to check availability and shipping support in your location.

Is vacuum metalising suitable for plastic parts?

Absolutely. Vacuum metalising is widely used for giving plastic components a metallic finish without adding weight. It’s ideal for ABS, PC, PP, and other engineering plastics. This process creates a durable, reflective surface that mimics chrome or brushed metal—making it perfect for automotive trims, cosmetic packaging, and electronic housings that require metal plastic coating without actual metal.

Can I customize the color and texture of the metallic finish?

Yes, with vacuum metalising, you can customize both the color and texture of the finish. The base coat and topcoat used in the process allow us to create chrome, gold, copper, or tinted finishes, along with matte, satin, or high-gloss effects. This flexibility makes it easy to match your brand aesthetics or create premium-looking product variants.

Why choose rustagi polymers for vacuum metalising and metal plastic coating

Rustagi Polymers has designed the vacuum metallizing process to precisely coat polymer substrates using physical vapor deposition (PVD) in a high-vacuum environment. In this process, pure aluminum is turned into vapor inside a vacuum chamber, and the metal vapor is allowed to condense on the surface of plastic parts that have already been treated. The result is a smooth, reflective metal layer with a controlled thickness. This is perfect for both decorative and functional finishes.

Our metal plastic coating system works best with engineering plastics like ABS, PC, PS, and nylon. We can also apply compatible base coats, pigments and protective topcoats (UV or solvent-based) in-house to improve adhesion, abrasion resistance, and durability in the environment. This fully integrated approach lowers the variability between processes and helps maintain steady deposition rates, even for parts with complicated shapes, such as automotive bezels, appliance trims, and lighting reflectors.

Our vacuum metalizing solution is much better for the environment than electroplating, which uses wet chemistry and heavy metals. This process is a lightweight, cost-effective alternative to chrome plating that is better for the environment. It is also a good choice for clients looking for vacuum metalizing near me or other options.

We also offer dual-layer coatings for EMI/RFI shielding in consumer electronics. These coatings are made by combining vacuum-deposited metal with conductive primers and testing the surface resistivity. Our chamber setups can handle both batch and continuous-cycle production, so they can be used for programs with a medium to high volume of work.

Rustagi Polymers has years of experience in metal plastic coating and can deliver high-quality vacuum finishes with precise control over reflectivity, surface energy, and coating uniformity. This makes us a reliable partner for making plastic parts with high precision.